Scientists create smart fabrics that defy physics and absorb impact

Tensioned auxetic fabric that has one direction of action. Credit: DITF.

Most of us expect materials to behave in a familiar way. When you pull on fabric, it stretches longer and becomes thinner.

This is true for everyday materials like rubber, plastic, and most textiles.

But a special class of materials, known as auxetic fabrics, behaves in a surprising and almost counterintuitive way. Instead of becoming narrower when stretched, these fabrics stay the same width or even become wider and thicker.

This unusual behavior makes auxetic fabrics especially valuable for protective clothing and filtration systems.

When stretched, they can increase their surface area or volume, improving performance. When compressed or hit, they can absorb energy more effectively, helping reduce the impact of force on the body.

Until now, much of the research on auxetic textiles has focused on fiber-reinforced composites. These materials are strong and stiff, which makes them suitable for applications where the fabric is only deformed once, such as structural components.

Other studies have managed to create auxetic effects at the yarn level, allowing the material to return to its original shape after being stretched.

However, achieving a strong, repeatable auxetic effect across an entire flexible fabric has remained a challenge.

Researchers at the German Institutes of Textile and Fiber Research Denkendorf, known as DITF, are now addressing this challenge with a new approach. Instead of relying on rigid composites or special yarns, they are developing auxetic behavior directly within woven fabrics.

The result is a flexible textile that can repeatedly stretch and recover while maintaining its unusual properties.

The key to this innovation lies in the fabric’s internal structure. The researchers designed multi-layer woven fabrics with a shape that resembles an hourglass, both across the width and along the length of the material.

This carefully engineered geometry changes how the fabric responds to force. When pressure is applied, the structure compresses in a controlled way, helping to absorb impacts. This makes the fabric particularly promising for protective clothing, where reducing the force of a blow can help prevent injuries.

At the same time, the fabric adapts smoothly to different body shapes, improving comfort and fit. When the fabric is pulled instead of compressed, it becomes wider or thicker. This property can be useful in filtration applications, where a larger surface area can improve efficiency and performance.

Scientists describe this behavior using a measurement called Poisson’s ratio, which explains how materials change shape under stress. Most materials have positive values, meaning they get thinner when stretched. Auxetic materials have negative values. The woven fabrics developed at DITF can reach strongly negative values, down to minus two, and maintain this effect even after repeated stretching and compression.

This research shows that auxetic textiles no longer have to be stiff or one-time-use materials. With flexible, woven structures that reliably respond to movement and force, auxetic fabrics may soon play a major role in safer, more comfortable protective clothing and advanced textile technologies.