Flying robots could build the cities of the future

Experiments with flying construction robots on the test wall of the DroneHub with modular components Credit: Yusuf Furkan Kaya.

Imagine looking up and seeing drones not just delivering packages but building entire structures in mid-air.

Thanks to new research led by Imperial College London and the University of Bristol, that futuristic vision is getting a lot closer to reality.

These robots, often called aerial robots or drones, could change the way we build by working in places that are hard or dangerous for people to reach.

The research focuses on a technology called Aerial Additive Manufacturing, or Aerial AM. It’s a new idea where drones are used to build structures in mid-air by depositing materials as they fly.

This approach could help solve big problems facing the world today, like the shortage of affordable housing and the need for better infrastructure.

Unlike traditional construction machines or robots that have to stay on the ground, aerial robots can move freely through the air.

This lets them build at great heights, on rough terrain, or in places that are unsafe for human workers.

They could also help cut down on waste and energy use, making construction more environmentally friendly.

The paper, published in Science Robotics on April 23, introduces a new system that helps aerial robots work together safely and accurately.

The researchers tackled important problems like how to control the flight paths of multiple drones, how to make sure the materials are placed precisely where they’re needed, and how to scale up these methods for large construction projects.

Dr. Basaran Bahadir Kocer from the University of Bristol explains that while aerial construction technology is still in its early stages, it’s already showing a lot of promise.

One big challenge is making sure the materials drones use are strong and durable enough for real-world structures. Another challenge is helping drones navigate outdoor environments where GPS signals might not be perfect, and getting multiple drones to work together smoothly.

Despite these hurdles, early demonstrations of Aerial AM have been impressive. Drones have been able to quickly repair damaged structures and assemble modular parts, showing that this technology could eventually be used widely in the construction industry.

To test these ideas outside of controlled lab settings, researchers are using a special testing site called DroneHub, located at EMPA, the Swiss Federal Laboratories for Materials Science and Technology. DroneHub gives scientists a chance to see how well flying construction machines perform in real-world conditions.

The future of construction could soon involve fleets of drones building safer, faster, and greener than ever before, opening up new possibilities for everything from skyscrapers to emergency repairs.