Scientists create eco-friendly glove coating using lignin and 3D Printing

Printed textile with a lignin coating for use in gloves. Credit: DITF

Scientists at the German Institutes of Textile and Fiber Research Denkendorf (DITF) have developed a new, environmentally friendly coating for protective gloves using lignin and 3D printing.

Protective gloves, used for work, sports, or household tasks like gardening, rely on special coatings to provide resistance against abrasion, water, chemicals, and even cuts.

Traditionally, these coatings are made from materials like oil-based polymers, nitrile rubber, or latex. However, the new method offers a sustainable alternative.

The goal of this research was to improve protective gloves by making them more eco-friendly.

One of the biggest issues with current glove coatings is that when they wear down, tiny particles are released into the environment.

These particles can take a long time to break down, contributing to pollution. To address this, the researchers aimed to create a coating that releases biodegradable particles when it wears down.

Lignin, a natural component of plant cells, was chosen as the key material for the new coating. Lignin is produced in large quantities as a by-product of the paper industry, making it a readily available and eco-friendly alternative to the oil-based materials used in traditional coatings.

The research team developed a compound using lignin to create thermoplastic materials, which can be processed using 3D printing.

This method allows the gloves to be produced with high precision, ensuring the coating is applied efficiently and tailored to the wearer’s specific needs. The 3D printing process also improves the comfort and flexibility of the gloves, allowing for greater freedom of movement.

Lignin has some special properties that make it ideal for durable coatings. It is hydrophobic, meaning it repels water, and it breaks down slowly, making it a long-lasting material.

However, when lignin particles from abrasion are released into the environment, they biodegrade much faster than conventional plastic-based coatings due to their higher surface-to-volume ratio. This makes the gloves more sustainable while maintaining their durability.

In addition to being environmentally friendly, the new gloves are tough and meet all safety standards for protective gear. They provide excellent resistance to abrasion, chemicals, and punctures, making them suitable for a wide range of tasks while reducing the environmental impact.

This project demonstrates that using lignin in glove coatings not only offers ecological benefits but also enhances the durability and safety of the gloves. With this innovation, the team has taken a big step toward more sustainable protective gear that balances performance with environmental responsibility.